Construction in light aircraft
Most PPL trainers have hydraulic disc brakes on the main wheels, toe-operated via the upper part of the rudder pedals.
Standard configuration:
- The brake system is typically installed only on the main gear — nose and tail wheels normally have no brakes.
- Most brake systems act hydraulically on every main gear wheel — each wheel has its own master cylinder, brake line, caliper, and pads.
The pilot can brake left and right independently (differential braking), important for ground steering.
Nose- and tail-wheel steering
On small aircraft and motor gliders, the nose or tail wheel is usually controlled by the pedals, which are also connected to the rudder:
- Pilot presses the left pedal → nose/tail wheel turns left + rudder deflects left.
- Mechanical coupling via push-rods or springs.
- Examples: Cessna 152/172 (nose wheel via rods), PA-28 (nose wheel via springs).
- Exception: free-castering nose wheel (e.g. Cirrus SR22, DA40-NG) — nose wheel turns freely, ground steering only via differential brakes.
Brake system components
| Component | Function |
|---|---|
| Master cylinder | Generates hydraulic pressure when the pedal is pressed |
| Brake line | Hydraulic fluid to the caliper |
| Caliper | Presses pads against the disc |
| Disc | Mounted on the wheel |
| Brake pads/linings | Wear items |
| Park brake | Mechanical or hydraulic hold of brake pressure |
Operational aspects
| Phenomenon | Cause | Action |
|---|---|---|
| Brake fade | Disc overheating after long braking → reduced effect | Wait to cool; dose braking |
| Locked brakes on landing | Excess pedal pressure, wet surface | Release pedal, reapply; do not allow skid (flat-spots tyre) |
| Brake drag | Brake hangs on after release | Maintenance immediately — overheats tyre/wheel |
| Spongy pedal | Air in brake line | Bleed brakes (maintenance) |
| Hard pedal, no effect | No pad, master cylinder failure | Maintenance |
Pre-flight brake check
- Pedal firmness: hold pedals — pressure should hold.
- On taxi just after start: brief light brake test at walking pace to verify function.
- Visual: pad thickness adequate, no hydraulic leak, disc not scored.
Differential brakes for steering
On free-castering nose wheels (e.g. Cirrus SR22) ground steering is via differential braking.