Clean Aircraft Concept
The Clean Aircraft Concept is a fundamental EASA and FAA safety principle: an aircraft must not take off with frost, ice, snow or frozen deposits on its wings, control surfaces, propellers, engine inlets, speed brakes or other critical surfaces — even thin, sandpaper-like roughness can have catastrophic consequences.
Legal basis:
- EASA Part-NCO.OP.180 (Ice and other contaminants — ground procedures): "The pilot-in-command shall only commence take-off if the aeroplane is clear of any deposits which might adversely affect its performance or controllability, except as permitted in the AFM."
- Part-NCO.OP.185 (Ice and other contaminants — flight procedures) regulates the same for flight.
- FAA "Clean Aircraft Concept" (FAR §91.527) — analogous rule.
Effects of ice accretion
On the wing:
- Lift decreases — even 0.8 mm of ice (roughness of coarse sandpaper) on the leading edge can reduce lift by 25–30% and increase drag by 40%.
- Critical angle of attack decreases — stall occurs at a lower AoA and higher speed (higher stall speed).
- Asymmetric ice accumulation → asymmetric lift loss → roll tendency.
On control surfaces:
- Tailplane icing is especially dangerous: with flaps up, often no problem, but on flap extension the elevator down-wash pushes the tail down → with iced elevator a "tailplane stall" with sudden nose-down pitch.
- Aileron icing → flutter risk, asymmetric roll.
On the propeller:
- Uneven ice accretion → vibration, balance issues → larger chunks cause structural damage.
- Loss of thrust due to altered blade shape.
On weight:
- Ice accumulation increases mass and may shift CG.
On engine performance:
- Iced air inlets restrict airflow → power loss.
- Carb icing (see separate lesson) → power loss in carbureted engines.
Anti-Icing vs De-Icing
Anti-Icing (preventing ice formation):
- Preventive: Before ice forms, the surface is heated or wetted with ice-repelling fluid.
- Systems: pitot heat, heated carburetor inlets, heated windshield section, anti-icing fluid (e.g. glycol-water mixture) on wing leading edges.
- "Weeping Wing" (TKS system): fluid exudes from micro-perforated leading edges.
De-Icing (removing ice that has already formed):
- Reactive: Ice has already formed and is mechanically or thermally removed.
- Systems: pneumatic de-icing boots (inflatable rubber tubes on leading edges that crack the ice off), thermal de-icing (hot bleed air), electrical de-icing (heating wires).
- Activation only after approx. 6–12 mm of ice has built up — earlier de-ice boot activation is ineffective (the ice does not crack off).
Components that can be protected
| Component | Method |
|---|---|
| Pitot tube | Electrical heating |
| Static port | Electrical heating |
| AoA sensor | Electrical heating |
| Windshield | Electrical (wire mesh or foil), hot air, glycol fluid |
| Wing leading edges | Pneumatic boots, thermal anti-icing (hot air), TKS weeping-wing fluid, electrical heating |
| Elevator, fin leading edges | Same as wing |
| Propeller blades | Electrical heating mats, alcohol spray, or unprotected |
| Engine inlet | Hot air (anti-ice valve), electrical |
| Carburetor | Carb heat (hot exhaust air) |
| Antennas | Usually unprotected |
Relevance for PPL(A)
Most training aircraft (C172, PA-28, DA40) are "Not Approved for Flight Into Known Icing (NFIKI)". They typically have only:
- Pitot heat,
- Carb heat (carburetor pre-heat) for carbureted engines,
- Possibly windshield heating.
No wing anti-/de-icing. Therefore: in actual or forecast icing, VFR flight must be avoided.